MINE DETAILS
Freeport-McMoRan Morenci Inc.
LOCATION
Mine location
1 of 1 mine with usable MSHA coordinates. Select a marker to open a mine.
Mine coordinates
- Freeport-McMoRan Morenci Inc.33.06333, -109.33500Open map ↗
Quarterly trends
2025 Q1 – 2026 Q4
Database snapshot · 2026-10-18. MSHA quarterly production and employment reports.
Coal production
0reported short tons
Hours worked
12,609,005reported employee hours
Tons per hour
0.00production ÷ hours worked
Missing values appear as —. Totals use available reports. Tons per hour requires production and hours for the same quarters and a nonzero hours total. * Striped bars mark partial mine coverage or an incomplete quarter. See the table for coverage.
Quarterly data and reporting coverage
| Quarter | Coal (short tons) | Hours worked | Tons / hour | Avg. employees | Coverage |
|---|---|---|---|---|---|
| 2025 Q1 | 0 | 2,103,743 | 0.00 | 4,142 | 1/1 mines reporting |
| 2025 Q2 | 0 | 2,192,582 | 0.00 | 4,274 | 1/1 mines reporting |
| 2025 Q3 | 0 | 2,119,710 | 0.00 | 4,130 | 1/1 mines reporting |
| 2025 Q4 | 0 | 2,074,549 | 0.00 | 4,458 | 1/1 mines reporting |
| 2026 Q1 | 0 | 2,015,538 | 0.00 | 4,108 | 1/1 mines reporting |
| 2026 Q2 | 0 | 2,102,883 | 0.00 | 4,049 | 1/1 mines reporting |
| 2026 Q3 | — | — | — | — | No report |
| 2026 Q4 | — | — | — | — | No report |
Safety and enforcement
2025-01-01 – 2026-10-18
Violations
59774 significant & substantial (S&S)
Accident records
2331 records classified as fatality
Proposed penalties · USD
708,986.00560 of 597 violations with amounts
On-site inspection hours
3,030.0045 inspections · 45 with hours
Counts are published records, including contractor records. * The quarter was incomplete at the snapshot date; recent counts may rise as reports arrive. — means no reported amount or hours. Portfolio totals use current membership.
Quarterly safety data
| Quarter | Violations | S&S | Proposed USD | Accident records | Fatality records | Inspections | On-site hours |
|---|---|---|---|---|---|---|---|
| 2025-Q1 | 161 | 17 | 130,843.00 | 40 | 0 | 6 | 637.5 |
| 2025-Q2 | 128 | 19 | 248,856.00 | 29 | 0 | 5 | 616.5 |
| 2025-Q3 | 7 | 2 | 17,239.00 | 36 | 0 | 5 | 43.3 |
| 2025-Q4 | 3 | 0 | 453.00 | 26 | 0 | 6 | 23.0 |
| 2026-Q1 | 149 | 19 | 220,658.00 | 37 | 0 | 8 | 752.5 |
| 2026-Q2 | 8 | 3 | 5,512.00 | 23 | 0 | 5 | 21.3 |
| 2026-Q3 | 141 | 14 | 85,425.00 | 42 | 1 | 10 | 936.0 |
| 2026-Q4 * | 0 | 0 | — | 0 | 0 | 0 | — |
Most cited CFR sections
All violations issued in the selected period. Counts combine subsections.
Safety activity
HANDLING OF MATERIALS · DAYS RESTRICTED ACTIVITY ONLY
Accident narrative
A Morcon ops employee was washing off material behind the ball mills area when they took a break. Upon returning from the break they went to bend over to pick up the water hose to continue spraying down area when they felt a pain in their back.
MACHINERY · DAYS RESTRICTED ACTIVITY ONLY
Accident narrative
The Shovel Operator walked the shovel back down off of the 3'-4' hard knob and the shovel jolted. This resulted in the operator experiencing neck pain.
SLIP OR FALL OF PERSON · DYS AWY FRM WRK & RESTRCTD ACT
Accident narrative
Mill Diagnostic Mechanic missed a step on the floor grating. They stumbled and attempted to regain balance but fell forward, landing on right knee.
MACHINERY · DAYS RESTRICTED ACTIVITY ONLY
Accident narrative
A Mechanic was removing the propel shaft on a Shovel using a steel cable and a Dozer. While positioning the cable on the dozer's ripper, a mechanic placed a hand near the line. When the dozer moved forward, the cable shifted and caught their left hand between the cable and the ripper.
HANDLING OF MATERIALS · NO DYS AWY FRM WRK,NO RSTR ACT
Accident narrative
The employee had noticed red on the under part of their eyes 2/18/2026 at the end of their shift and over the next couple of days a rash appeared and on 3/4/2026 the employee reported the injury when coming back to work due to the condition not improving.
HANDLING OF MATERIALS · DAYS AWAY FROM WORK ONLY
Accident narrative
While employee was cleaning up debris in a 90 degree pipe. A rock dislodged and stuck employee on right hand.
SLIP OR FALL OF PERSON · DAYS AWAY FROM WORK ONLY
Accident narrative
Employee suffered seizure causing EE to fall from standing to the ground. Fracture to the skull was sustained in the fall.
POWERED HAULAGE · DYS AWY FRM WRK & RESTRCTD ACT
Accident narrative
An employee was traveling in a van when the driver encountered a pothole on the haul road, resulting in a sudden jolt to the passengers.
POWERED HAULAGE · DYS AWY FRM WRK & RESTRCTD ACT
Accident narrative
An employee was traveling in a van when the driver encountered a pothole on the haul road, resulting in a sudden jolt to the passengers.
POWERED HAULAGE · DAYS RESTRICTED ACTIVITY ONLY
Accident narrative
An employee was traveling in a van when the driver encountered a pothole on the haul road, resulting in a sudden jolt to the passengers.
EXPLODING VESSELS UNDER PRESSURE · NO DYS AWY FRM WRK,NO RSTR ACT
Accident narrative
Offloading Ammonia Nitrate Solution, the hose was clogged. Employee closed the line to check the hose but there was still pressure in the line. When they unhooked the line the pressure sprayed solution hitting them in the face and entering eyes. They washed their eyes out well onsite but went to an eye doctor to be checked out and they prescribed antibiotic ointment
HANDLING OF MATERIALS · DAYS RESTRICTED ACTIVITY ONLY
Accident narrative
Employee was unloading a hose crimping machine and hit EE's left index finger on something and created a laceration.
MACHINERY · DAYS AWAY FROM WORK ONLY
Accident narrative
Two employees had checked a belt and were walking on the lower level of the screen plant when a rock from the next level up fell over toe board striking one of the employees on top/right side of their head.
POWERED HAULAGE · DAYS RESTRICTED ACTIVITY ONLY
Accident narrative
The backup monitor fell from the mount and struck the haul truck operator on the left side of the head.
HANDLING OF MATERIALS · DYS AWY FRM WRK & RESTRCTD ACT
Accident narrative
During a maintenance activity, a maintenance employee was replacing some dust collector ducting in the tunnel when they pinch their right index finger.
HANDLING OF MATERIALS · DYS AWY FRM WRK & RESTRCTD ACT
Accident narrative
Employee was picking up parts for their task and one of the required parts the employee needed was a cylinder for the dust curtain on the drill. While lifting the cylinder, the employee stood upright and experienced a sharp pain on the left side of the body.
HANDLING OF MATERIALS · NO DYS AWY FRM WRK,NO RSTR ACT
Accident narrative
Employee sustained a laceration to right hand ring finger when it was cut by a burr on the inside of the drill pipe and received 5 sutures. Employee identified one of the burrs, but not the second. EE had Impact Cut 5 gloves on at the time of occurrence.
HANDLING OF MATERIALS · DAYS RESTRICTED ACTIVITY ONLY
Accident narrative
While walking through the mud, the employee's feet became stuck. During an attempt to free themselves, they felt a pop in their left knee.
POISONING (TOXIC MATERIALS) · OCCUPATNAL ILLNESS NOT DEG 1-6
Accident narrative
The operator exited the cab and unintentionally inhaled turbo fumes when exiting haul truck.
HANDLING OF MATERIALS · NO DYS AWY FRM WRK,NO RSTR ACT
Accident narrative
Water hose nozzle struck employee in chin, chipping 2 teeth, cracking 1 tooth and causing a laceration which required 3 stitches.
HANDLING OF MATERIALS · NO DYS AWY FRM WRK,NO RSTR ACT
Accident narrative
Employee was cleaning the Dc box for the ball mill when they felt something fall between their glasses. Employee felt like something got in their eye and started to flush them out.
SLIP OR FALL OF PERSON · DYS AWY FRM WRK & RESTRCTD ACT
Accident narrative
Employee was stepping out of van when they stepped onto uneven terrain and twisted their right ankle.
POWERED HAULAGE · DAYS AWAY FROM WORK ONLY
Accident narrative
The operator of haul truck claimed that while dumping out the front end of the truck lifted up and slammed back down. They stated at the time of incident they did not experience discomfort. However, as the shift progressed, they began to experience increasing discomfort to their lower back. The operator went on leave for the injury on 1/20/2026.
SLIP OR FALL OF PERSON · DAYS AWAY FROM WORK ONLY
Accident narrative
Tailings operator was walking up to west centerline when they stepped in mud and rolled left ankle.
POWERED HAULAGE · DAYS RESTRICTED ACTIVITY ONLY
Accident narrative
A haul truck operator was traveling on a haul road when the equipment struck a pothole.
Safety sources and definitions
MSHA Violations (issue date), Accidents (accident date), and Inspections (begin date). Snapshot 2026-10-18.
Counts describe published rows, including contractor records; accident records are not distinct incidents or numbers of people injured.
Zero means no matching records in the imported sources, not proof of no events. Historical coverage differs by source; absence before a source begins reporting is not a zero incident rate. Invalid or absent dates and records after the snapshot are excluded.
S&S means SIG_SUB=Y. Fatality records use DEGREE_INJURY_CD=01. Proposed penalties are not final assessed or paid amounts; missing dollar values are omitted.
Inspection hours are SUM_TOTAL_ON_SITE_HOURS attributed to the inspection start date, without supervisor/trainee hours. Missing hours are omitted; a started inspection may still be open.
Portfolio totals use current mine membership, including events before the current owner or operator's tenure.
CFR headings link to the current Title 30 index; they are not historical legal determinations.
OWNERSHIP
Operator and controller history
Current ownership comes from MSHA Mines. Historical start and end dates come from MSHA Controller and Operator History.
Freeport-McMoRan InccontrolsFreeport-McMoRan Morenci Inc.operatesFreeport-McMoRan Morenci Inc.
msha-controller-operator-history · controller/operator co-tenure derived on mine 0200024Phelps Dodge CorpcontrolsFreeport-McMoRan Morenci Inc.operatesFreeport-McMoRan Morenci Inc.
msha-controller-operator-history · controller/operator co-tenure derived on mine 0200024Other historical summaries · source-specific periods
RECORD SUMMARY
Production, safety and enforcement
These summaries use the periods stated on each card, independently of the reporting period above.
Accidents and injuries
2,936 historical accident/injury rows; 5 coded fatalities and 35,411 lost days across the published record.
accidentsmine-production-quarterlyViolations and penalties
6,326 violation rows across the full record; 1,193 carry an S&S flag and $5,212,097 appears in current assessed amounts.
inspectionsviolationsassessed-violationsorders-107aOccupational health samples
702 personal. 63 personal-sample rows have a published C/E ratio above 1; 0 noise rows have an action-level or PEL dose above 100%. These are separate measures, not a silica exceedance count. Silica results and sample status are shown separately.
personal-health-samplesQuarterly production and employment
2.1M employee hours and 4,049 summed average employees across reported subunits in the latest published quarter.
mine-production-quarterlymine-production-yearlyContests, conferences and decisions
1,316 contested-violation rows, 1,315 civil-penalty docket/decision rows, and 299 conference records linked by issuance number.
conferencescontested-violationscivil-penalty-dockets-decisionsContractors
Contractors are linked through this mine’s violation or accident records. Their production and hours cover all their operations, so they are not included in this mine’s totals.
contractor-production-quarterlycontractor-production-yearlyaccidentsviolationsInspections
469 inspection events and 52K published inspection hours across the historical record.
inspectionsviolationsHEALTH SAMPLING
Silica and quartz
Coal quartz, metal/nonmetal personal samples and area samples. Snapshot Oct 18, 2026. 166 silica records across the mine’s published history.
Personal silica samples · concentration / limit
Quarterly mean · published C/E ratio
— No eligible measurements. * Quarter in progress. Means describe the available samples, not average exposure across the mine.
Quartz % is the sample’s quartz content; µg/m³ is its reported concentration. Personal C/E is the ratio to the limit published with that sample. Personal and area concentration units and void status are not specified in those source files.
| Date / sample | Dataset / analyte | Occupation / area | Measurement | Sample status | Published action |
|---|---|---|---|---|---|
| 000000202604090500 | Metal/nonmetal personalQuartz, respirable, >1% Qtz | Crusher Oper/Worker | 2.09× published limitConcentration: 0002.13 · limit: 0001.02Source unit unspecified | Not reported | LAB RESULTS INDICATE EXPOSURE LIMIT EXCEEDEDInspection F03F8CA |
| 000000202604090600 | Metal/nonmetal personalQuartz, respirable, >1% Qtz | Crusher Oper/Worker | 2.95× published limitConcentration: 0002.18 · limit: 0000.74Source unit unspecified | Not reported | LAB RESULTS INDICATE EXPOSURE LIMIT EXCEEDEDInspection F03F8CA |
| 000000202603063200 | Metal/nonmetal personalQuartz, respirable, >1% Qtz | Dry Screen Plant Operator | 0.18× published limitConcentration: 0000.19 · limit: 0001.03Source unit unspecified | Not reported | NO ACTIONInspection F03F8C9 |
| 000000202603063300 | Metal/nonmetal personalQuartz, respirable, >1% Qtz | Crusher Oper/Worker | 3.65× published limitConcentration: 0001.35 · limit: 0000.37Source unit unspecified | Not reported | LAB RESULTS INDICATE EXPOSURE LIMIT EXCEEDEDInspection F03F8C9 |
| 000000202603063000 | Metal/nonmetal personalQuartz, respirable, >1% Qtz | Crusher Oper/Worker | 1.32× published limitConcentration: 0000.82 · limit: 0000.62Source unit unspecified | Not reported | LAB RESULTS INDICATE EXPOSURE LIMIT EXCEEDEDInspection F03F8C9 |
| 000000202603062900 | Metal/nonmetal personalQuartz, respirable, >1% Qtz | Belt Crew | 1.74× published limitConcentration: 0000.94 · limit: 0000.54Source unit unspecified | Not reported | LAB RESULTS INDICATE EXPOSURE LIMIT EXCEEDEDInspection F03F8C9 |
| 000000202603063100 | Metal/nonmetal personalQuartz, respirable, >1% Qtz | Dry Screen Plant Operator | 0.23× published limitConcentration: 0000.14 · limit: 0000.62Source unit unspecified | Not reported | NO ACTIONInspection F03F8C9 |
| 000000202600858600 | Metal/nonmetal personalQuartz, respirable, >1% Qtz | Crusher Oper/Worker | 0.5× published limitConcentration: 0000.50 · limit: 0001.01Source unit unspecified | Not reported | NO ACTIONInspection F032BEA |
| 000000202600858700 | Metal/nonmetal personalQuartz, respirable, >1% Qtz | Crusher Oper/Worker | 0.55× published limitConcentration: 0000.39 · limit: 0000.71Source unit unspecified | Not reported | NO ACTIONInspection F032BEA |
| 000000202600312000 | Metal/nonmetal personalQuartz, respirable, >1% Qtz | Crusher Oper/Worker | 0.44× published limitConcentration: 0000.24 · limit: 0000.54Source unit unspecified | Not reported | NO ACTIONInspection F032BD9 |
| 000000202600312100 | Metal/nonmetal personalQuartz, respirable, >1% Qtz | Crusher Oper/Worker | 1.88× published limitConcentration: 0001.26 · limit: 0000.67Source unit unspecified | Not reported | LAB RESULTS INDICATE EXPOSURE LIMIT EXCEEDEDInspection F032BD9 |
| 000000202600312200 | Metal/nonmetal personalQuartz, respirable, >1% Qtz | Mechanic | 0.54× published limitConcentration: 0000.29 · limit: 0000.54Source unit unspecified | Not reported | NO ACTIONInspection F032BD9 |
| 000000202600312300 | Metal/nonmetal personalQuartz, respirable, >1% Qtz | Mechanic | 0.65× published limitConcentration: 0000.39 · limit: 0000.60Source unit unspecified | Not reported | NO ACTIONInspection F032BD9 |
Sources and interpretation
- Coal means use numeric concentrations from samples marked not voided, excluding control/invalid sample types and dates after the snapshot. Missing values remain null; reported zeroes remain zero.
- Quarterly means describe available samples, not mine-wide or worker-average exposure. Quarters with no eligible measurements remain empty; the current quarter is partial.
- Personal C/E is MSHA's published concentration-to-limit ratio. A value above 1 is not by itself a citation or a determination under the 2024 silica rule. Personal and area files do not publish a void-status field.
- Area records include bulk-dust analyses and are kept separate from personal exposure results. Their concentration units are not specified in the source dictionary.
- Missing samples do not establish safe conditions. Coal quartz percentage and concentration are separate measures. No compliance threshold is inferred for coal samples.
Coal quartz field definitions ↗Metal/nonmetal personal field definitions ↗Metal/nonmetal area field definitions ↗
EIA + TITLE 30
EIA production and cited regulations
EIA annual figures are reported separately from MSHA. Regulation links use the current eCFR snapshot.
This can mean the operation is non-coal, inactive for the annual period, or outside the EIA-7A reporting population.
RECENT PUBLIC RECORDS
Recent violations and samples
Latest records retained for inspection; aggregates above use the full source history.
Coal dust, noise and other contaminants. Silica records above ↑
SOURCE COVERAGE
Reporting dates and coverage
15 datasets contain linked records. Missing datasets are listed below.
NOTES
Limitations
- Contractor production is entity-level and is never represented as mine-attributable.
- Missing rows can mean no event, publication delay, identity mismatch, or inapplicability.